Showing posts with label production. Show all posts
Showing posts with label production. Show all posts

Wednesday, June 15, 2011

Pre-BluePrint Photo Essay

Above is the mini sample room we worked with someone else to open up specifically for Sifr's production. This venue is a specialty in doing short-runs that's ideal for our retail platforms. Higher quantity of styles in controlled quantities to minimize any wastage or overstock while keeping things fresh. The beauty of this small factory is the close-knit association with each other. At Sifr, there's a feeling of responsibility to the workers there and to ensure that production is always running to create a good/sustainable working environment for them. Your purchase counts a whole lot more than on a surface level.

The production team trying to figure out the intricacies of the Poncho that we created. Everyone was baffled but we eventually figured it out. It's a beautiful piece with many functions. You'll see it in stores by August. Look good in the rain!

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Thought this might be an interesting post for some of you. As you may know, Sifr took part in the Blueprint Tradeshow at Marina Bay Sands last month. We decided to do it on a whim and realized that we had to create an in-depth collection in a short period of time. At the same time we were in the midst of doing the second range of Sifr Artisan Footwear that we've recently launched already.

This is a Photo Essay that documents the hectic 3 month ride that included picking fabric, finding correct thread, sourcing trims, fitting shoes, preparing collaterals and meeting deadlines; all in the name of "design". Sit back and enjoy!

Grading patterns is time consuming and there's no other way to do it. This is one of the processes of manufacturing that is key in achieving the best fitting product.

We produce at the factory for a company called "Carol Hochman Designs" and this is a dress form specially made for them to fit their sample size. We should soon get our own dress form but we still prefer fitting it on a human being. You get a better result every time when you incorporate movement, etc into the fitting process.


We're pretty technical now with preparation. All garments are prepared using the most comprehensive tech packs, etc. The efficiencies here will be noticed through future pricing of all our garments very soon.

A new take on the 3d Volume Pocket for our second interpretation of the Journey Shirt. Notice the top pocket layer slightly smaller than the bottom to create a little detail.

Nelly is a new member of our team (blue stripes). She was studying at Lasalle here in Singapore. Apparently she was the baddest out of the lot. Skilled, talented and most importantly...Highly organized! We sniped her and sent her back to Indonesia.


Studying the technicals of the garments. Making sure binding is done correctly inside most of the pants. Be sure to look out for the clean finishing in the Cargo Pants we're doing.


The factory in the photo above is divided into two sections. Bulk production on the left and sampling on the right.



One of the most tedious processes in production; ordering matching color thread. This can be one of the few processes that can really delay production. Remember that all garments using different fabric weights will require different thread gauges. Some stretch fabrics also require Nylon thread, etc. Exhausting just writing about it.

Our beautiful selection of shirts using past blocks. We paired voile, sheer fabrics with sturdy cotton to create some layering effects. These were received positively at Blueprint.




Here's our stock-lot fabric supplier showing us some fabrics we've never used. Jacquards, Knits, polo fabrics, etc for us to use. We're still contemplating as to when we'd like to include this in our Tangs programs.

This is our Poncho all wrapped up and ready to go. All 3 metres of it, with multiple zippers wrapped and folded into a compact bag for easy storage.

We did some Gabardine flat front pants in stretch fabrics for the show. You'll be seeing these in August as well.

A shot of the bigger factory at the end of the day.

This was slightly discomforting. On the 16th of May before the start of the show, some of the last few garments were still wet and drying at the factory when they were clearly supposed to be at our office.

These garments were late for the first day of the show and luckily enough we had someone bring them over for the second day. Our entire lineup was complete by the second day when some of the other buyers showed up.

The one positive thing to take from all these preparations was the ability to meet deadlines. 3 months ago, we set the deadline for getting everything prepared for Blueprint and we did just that. This is including the setup of the booth as well as tagging all garments, creating linesheets, collaterals and look shots. We know that future deadlines will be met accordingly from now on if we're well prepared. Luckily for us, we have a strong team that can take charge of their individual tasks. Teamwork was apparent throughout the entire process and is a good sign for the future.

-ssm

Sunday, March 27, 2011

sifr 2011 : hong kong sourcing day 2.3

One of our last videos from Hong Kong!

This video takes us inside the sample room that we are currently working with out of Kowloon. So after a year of producing with Indonesia exclusively we've finally made a comeback into China. We're doing several styles with the sample room captured in the video and we're looking to grow that selection in the coming collections. Besides producing out of this great sample room we're also doing our first batch of knitwear out of HK! We were more than happy when some of the samples that the knitwear supplier showed us from their portfolio had Flippa K tags attached.

If you have any questions, feel free to post in the comments section below!

Next up we have some footage from our recent shoot for our new project and we will be shooting some out of this world footage straight from Jakarta with our new footwear and clothing manufacturers.



Sincerely,
sifr

Thursday, March 17, 2011

sifr 2011 : voyeur home videos

A little different from the holistic design video we posted earlier but in a similar light. We're taking more video footage about our process, our day to day on trips, insights into spots we checked out while traveling, peaks into factories and offices we visit. On our HK trip we figured that we've been having such a great time these last 2 years it would be selfish to not share it with the people that make what we do everyday possible.

In this video we are kicking starting our second day in Hong Kong. The day preluding this one was an action packed 23hours of work, indulgent food and smooth drinks; unfortunately we don't have much documentation of that besides a couple of photographs. We're about to go upstairs and finish some tech packs and then check out what Sham Sui Po has to offer, hopefully we will find a worthy fabric to sample with and use for production. We have a few more videos from HK covering the sample room and our thoughts of Sham Sui Po, stay tuned!

We are planning to return late May, so if you guys have any suggestions on places to go please let us know. We're up for anything, private kitchens to local noodle joints to beautiful nature spots. Share your secrets with us!

We'd also like to thank Alessandro Schuelli and Fasil Alemante for their continued support and advice regarding our growth! Their words and actions have helped us shape the company into what it is today.



Sincerely,
sifr

Wednesday, March 09, 2011

Recommended Reading: The Basic Handbook of APPAREL

Finally after months and months of sourcing in and around Jakarta, our man on the ground, our factory roadwarrior; Suraj Suresh Melwani has found the mother-load of all sources. He's found some amazing factories and workshops out and around Jakarta.

This one however is the #1 of all time sources we have found in our short lifespan. The source is the next level of reasonably scaled manufacturing meaning we are able to produce great quality product on short production runs, something that we've been searching for since we left China last year.

We're so proud of this find that we want to share the book that our vendor wrote with anyone who is interested in purchasing it at K.I.N for a paltry sum of $25. The book provides an in depth look at production from information on fabric to how to containerize your goods to be shipped out to the client. We're still in the midst of finishing the book to brush up and to extract the wealth of information that this production bible provides.

Closed

Open

Sincerely,
sifr

Sunday, January 16, 2011

sifr 2011 : holistic design 0.1

We are going to be releasing a set of unedited anecdotal videos from our production trips in Jakarta, sourcing trips in Japan, to our day to day operations in Singapore. In this series of posts & videos we will be touching on everything from production based techniques to things we learn about in our visual merchandising that we've picked up over the last two years and employing in our brand today. Hope you enjoy the footage!

In this video Suraj is touching briefly on "stitches per inch" something that is integral in constructing any garment. SPI has a direct impact on the strength of the seam, the appearance of garment, and can affect the elasticity on certain fabrics and seam puckering. Seam strength depends on several factors: fabric weight & type, stitch & seam construction, stitches per inch, the type of thread and its size, and balancing the tension between stitches. SPI differs from garment to garment, fabric, weight and so on.

Consistency is also mentioned in the video something that resides in our design process but is visually distinct once the garment comes into reality.



Friday, January 14, 2011

Jakarta R&D










Above are some photos from the last trip. I'll try to be more up to date in the future.

Back again in Indonesia for more sifr related R&D.

Now that we're up at CK Tangs level 3, it's been a real game-changer. Distribution to a boutique and to a department store are two different playing fields.

With great exposure comes greater scrutiny. Therefore, we're required to make sure that the floor is constantly filled with good product.

With that said, we're back in Indonesia doing more R&D as well as making sure the upcoming merchandise is sailing through the production process smoothly.

I'm at the factory and will be here till next Thursday so feel free to let us know what you want us to feature in the comments section.

- ssm